Field Devices Measure
Sensors and instruments measure physical conditions such as temperature, pressure, level, flow, speed and status.
SATECXA · SCADA ENGINEERINGSCADA
SCADA
MONITORING &
CONTROL
Design and development of industrial SCADA systems for real-time monitoring, process visualization, alarms, trends, historical data and supervisory control.
SCADA.SATECXA.COMSATECXA
SATECXA
SCADA PLATFORM
Visit the dedicated SCADA platform for SCADA software, development information, monitoring tools and industrial visualization technology.
WHAT IS SCADA?HOW A SCADA
HOW A SCADA
SYSTEM WORKS
SCADA means Supervisory Control and Data Acquisition. It provides a supervisory layer that connects industrial equipment and controllers with operator visualization, alarms and historical information.
Sensors
→
PLC / RTU
→
Network
→
SCADA
→
Operator
Field data → Controller → Communication → SCADA → Operator
SCADA DATA FLOWFROM SENSOR
FROM SENSOR
TO OPERATOR
A typical SCADA system collects information from field equipment, passes it through controllers and networks, and presents the information to operators.
PLC Processes Data
The PLC or RTU reads field signals, executes control logic and exposes selected values for supervisory monitoring.
Network Transfers Data
Industrial communication transfers values, states, alarms and commands between the controllers and SCADA system.
SCADA Receives Data
SCADA processes tags and presents the information through graphics, dashboards, alarms and trends.
Operator Monitors
Operators can see equipment status, process values, alarms and historical information.
Supervisory Action
Where the application permits it, authorized operators can issue supervisory commands or adjust configured setpoints.
CORE FUNCTIONSWHAT A SCADA
WHAT A SCADA
SYSTEM PROVIDES
SCADA functionality should be selected according to the actual process, operator requirements and project scope.
Real-Time Monitoring
View machine status, process values, equipment conditions and operating parameters in real time.
Process Visualization
Create graphical process screens showing tanks, pumps, motors, valves, pipelines, machines and production systems.
Alarm Management
Detect abnormal conditions, display alarms, acknowledge events and maintain an alarm history.
Historical Data
Store selected process values and events so operators and engineers can review historical operating conditions.
Trends & Charts
Display live and historical trends for temperature, pressure, level, speed, production and other process values.
Reports
Generate operational information and reports from collected process and historical data.
SCADA VISUALIZATIONINDUSTRIAL
INDUSTRIAL
SCADA SCREENS
A SCADA interface normally combines process graphics, equipment status, alarms, trends and operational information.
Monitoring Dashboard
Overview information helps operators quickly understand the current condition of a system.
Control Environment
SCADA can provide an operator environment for equipment status, process information and authorized supervisory actions.
Operator Interface
Detailed screens can organize machines, process areas, alarms, trends and operating parameters.
SYSTEM ARCHITECTURESCADA
SCADA
ARCHITECTURE
A project architecture is selected according to the number of devices, tags, users, sites, required availability and data requirements.
Field Devices
Sensors, meters, switches, motors, drives, valves and instruments generate process information.
PLC / RTU
Controllers collect field data and execute the real-time control logic for machines and processes.
Industrial Network
Ethernet, Modbus, CAN and other industrial communication systems transfer information between devices.
SCADA Server
The SCADA system communicates with controllers, manages tags, alarms, historical data and application logic.
Operator Client
Operators use SCADA screens to monitor processes, acknowledge alarms, view trends and perform authorized supervisory actions.
Database / Historian
Historical process information can be stored for analysis, reporting, troubleshooting and operational review.
SCADA PROJECT DEVELOPMENTHOW WE BUILD
HOW WE BUILD
A SCADA PROJECT
A well-defined SCADA project starts with the process and data requirements before screen development begins.
Site & Process Study
Understand the machine, production process, existing PLCs, instruments, operators and monitoring requirements.
I/O & Tag List
Define process variables, PLC addresses, equipment states, alarms, setpoints and required SCADA tags.
Communication Design
Select and configure the required communication method between PLCs, devices, servers and SCADA clients.
SCADA Architecture
Design the server, client, database, historian, network and security architecture around project requirements.
Screen Development
Develop overview, equipment, process, alarm, trend, settings and reporting screens for operators.
Testing & Commissioning
Test communication, tags, alarms, controls, trends, historical data and operator workflows before handover.
SCADA SCREENSWHAT THE
WHAT THE
OPERATOR SEES
Screen design should prioritize the information operators need to understand and operate the process effectively.
Plant Overview
A high-level view showing the complete plant or production system and major equipment status.
Process Screen
Detailed visualization of tanks, pumps, motors, valves, pipelines and process values.
Alarm Screen
Active and historical alarms with priority, time, status and acknowledgement information.
Trend Screen
Live and historical charts for important process variables.
Equipment Screen
Detailed status and parameters for individual machines, drives, pumps or other equipment.
Reports
Production, process, alarm and historical reports based on project requirements.
CONNECTIVITYINDUSTRIAL
INDUSTRIAL
TECHNOLOGIES
SCADA systems can integrate with different controllers, networks, field devices and databases depending on the project architecture.
PLC
Integration and monitoring applications using PLC.
RTU
Integration and monitoring applications using RTU.
HMI
Integration and monitoring applications using HMI.
Modbus RTU
Integration and monitoring applications using Modbus RTU.
Modbus TCP
Integration and monitoring applications using Modbus TCP.
CAN Bus
Integration and monitoring applications using CAN Bus.
Industrial Ethernet
Integration and monitoring applications using Industrial Ethernet.
OPC UA
Integration and monitoring applications using OPC UA.
Remote I/O
Integration and monitoring applications using Remote I/O.
VFD
Integration and monitoring applications using VFD.
SQL Database
Integration and monitoring applications using SQL Database.
Industrial PC
Integration and monitoring applications using Industrial PC.
APPLICATIONSINDUSTRIES
INDUSTRIES
WE SUPPORT
SCADA architectures can be adapted to different production, utility and process environments.
Manufacturing
Monitoring, visualization and industrial data applications for manufacturing.
Discuss Application →Textile & Garments
Monitoring, visualization and industrial data applications for textile & garments.
Discuss Application →Food & Beverage
Monitoring, visualization and industrial data applications for food & beverage.
Discuss Application →Packaging
Monitoring, visualization and industrial data applications for packaging.
Discuss Application →Pharmaceutical
Monitoring, visualization and industrial data applications for pharmaceutical.
Discuss Application →Water & Utilities
Monitoring, visualization and industrial data applications for water & utilities.
Discuss Application →Power & Energy
Monitoring, visualization and industrial data applications for power & energy.
Discuss Application →Process Industry
Monitoring, visualization and industrial data applications for process industry.
Discuss Application →START A SCADA PROJECTSCADA PROJECT
SCADA PROJECT
REQUIREMENTS
Provide the basic project information so the engineering team can understand the required SCADA architecture and scope.
SATECXA SCADA ENGINEERINGBUILD YOUR
BUILD YOUR
SCADA SYSTEM
From PLC communication and process visualization to alarms, historian, trends and commissioning, SATECXA can support the engineering requirements of your SCADA project.